The $160 million expansion of Norfolk Southern’s Bellevue Yard in Ohio transformed one of North America’s largest rail classification and switching facilities into a significantly more capable hub. The program doubled the yard’s size, accommodating increasing freight demand and supporting long-term operational growth. The expansion added 38.5 miles of new track and 145 miles of underground cable for communications and signaling systems, creating a modernized, high-capacity rail environment designed for efficiency and reliability.
What challenges did STV address?
The Bellevue Yard expansion required extensive construction within an active rail facility that needed to maintain continuous operations. Coordinating new track construction, utility upgrades and structural improvements in a live freight environment demanded careful phasing and collaboration among multiple contractors. The project’s scale, combined with complex site logistics, required strong oversight to minimize disruptions and maintain safety.
What solutions did STV deliver?
STV provided construction management services for a $40 million portion of the overall effort. The team oversaw construction of new track, a new pedestrian tunnel beneath existing rail lines, a vehicle access road bridge and associated drainage, lighting and roadway improvements. STV’s on-site presence helped ensure quality control, schedule management and safe execution across all elements of the assigned scope.
How does this project benefit the region?
The expansion enhances the efficiency and capacity of one of the nation’s most important freight rail hubs. Improved sorting capability supports economic growth, strengthens regional supply chains and increases reliability for shippers. Bellevue Yard is believed to be the only yard in the United States featuring two humps – a distinctive operational advantage for processing rail cars at scale.
Key stats and accolades
- 38.5 miles of new track added
- 145 miles of underground cable installed
- One of the only two‑hump classification yards in the United States
