To increase freight capacity and improve regional mobility, Norfolk Southern (NS) advanced a $92 million upgrade to its Charlotte Intermodal Facility at Charlotte Douglas International Airport. STV provided construction management services for the new 300‑acre site at one of the busiest airports in the United States, delivering enhanced access to I‑485 and supporting NS’s growing import and export operations. Completed on an accelerated schedule, the project improves efficiency and connectivity across the region’s freight network.
What challenges did STV address?
This project was the first intermodal facility of its kind built between two active airport runways – an environment experiencing more than 600 takeoffs and landings each day. The complex conditions required significant excavation to lower the facility below surrounding grades, all while maintaining rigorous geometric alignment for rail operations. STV was tasked with managing construction within this constrained, high-activity airfield environment without disrupting airport operations.
What solutions did STV deliver?
STV oversaw site preparation, project inspections, and materials testing, ensuring strict quality control throughout construction. The team managed the installation of 4.8 miles of drainage pipe, electrical wiring and conduits and the construction of an administration building, maintenance center, garage and crew building. Daily field documentation and coordination helped maintain safety, schedule and performance on a site requiring precise execution.
How does this project benefit the region?
The upgraded intermodal facility increases freight capacity, improves highway and airport connectivity, and strengthens Charlotte’s role as a logistics hub. With the ability to support 250,000 annual cargo lifts, the facility enhances supply‑chain efficiency and supports economic growth across the Carolinas.
Key stats and accolades
- 4.8 miles of drainage pipe installed
- 600+ daily aircraft takeoffs and landings near construction zone
- 250,000 annual cargo lift capacity
- 300‑acre intermodal facility at the sixth busiest U.S. airport
